1. Drawing Review: The technical drawings and specifications are thoroughly reviewed to ensure they meet design requirements, functional needs, and manufacturing feasibility.
2. Mould Structure Design: Custom molds are designed to accommodate the rotational molding process, considering factors like material flow, wall thickness distribution, and cooling efficiency.
3. Prepare Materials: High-density polyethylene (HDPE) or other thermoplastic resins are selected and prepared, often in powdered form, for optimal melting and molding.
4. CNC Shaping: Molds are precision-machined using Computer Numerical Control (CNC) technology to achieve exact dimensions and surface finishes.
5.Surface Treatment: The mold surfaces undergo treatments (e.g., coating, cleaning) to enhance material release and prevent adhesion during the molding cycle.
6. Polishing Treatment: Molds are polished to ensure smooth interiors, minimizing imperfections in the final product.。
7. Assembling: Molds are assembled, and any inserts or fixtures (e.g., hinges, handles) are integrated.
8. Finished Product Packaging: Completed rotational-molded parts are inspected, cleaned, and packaged according to client requirements.
9. Delivery: The packaged products are shipped to customers or distribution centers.